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    Manufacturing Process

    Flanged

    Steel pipes and fittings are made by two different processes,the overall production method for both processes involves three steps.

    First, raw steel is converted into a more workable form. Next, the pipe is formed on a continuous or semicontinuous production line. Finally, the pipe is cut and modified to meet the customer’s needs.

    Hot Piercing Workshop
    Piercing process

    The cross roll piercing and pilger rolling process in the size range from approx. 250 to 660 mm outside diameter.

    Precision cold drawn steel tube production process
    Pipe weld cracks

    often follow different mechanisms can be divided into two types of thermal cracking and cold cracking.

    How to calculate a steel pipe and tube theoretic weight
    Calculate a steel pipe?

    Pipe fittings are necessary to join together pipes, or to change the direction of an existing pipe.

    Pipe beveling

    Pipe beveling is the process where an angle is formed between the edge of the end of a pipe or tube and a plane perpendicular to the surface.

    Steel pipe cutting machine
    Pipe cutting

    Cutting tools have a grinding wheel piece cutting machine (also known as toothless saw), hand saw, cutter and other hand tools.

    How to calculate a steel pipe and tube theoretic weight
    Packing the steel pipes

    There are probably hundreds of different methods for packing a pipe, and most of them have merit, but there are two principles that are vital for any method.

    Measurement size & Testing

    Those using steel products purchase the product that fulfills the requirements they need for what they are building.

    Length of Pipes

    Piping lengths from the factory not exactly cut to length but are normally delivered as:


    Ends of pipes

    Pipe end

    A pipe end is the description of how the section of pipe ends.
    For the ends of pipes are 3 standard versions available.

    1. Plain Ends (PE)
    2. Threaded Ends (TE)
    3. Beveled Ends (BE)

    The PE pipes will generally be used for the smaller diameters pipe systems and in combination with Slip On flanges and Socket Weld fittings and flanges.

    The TE implementation speaks for itself, this performance will generally used for small diameters pipe systems, and the connections will be made with threaded flanges and threaded fittings.

    The BE implementation is applied to all diameters of buttweld flanges or buttweld fittings, and will be directly welded (with a small gap 3-4 mm) to each other or to the pipe. Ends are mostly be beveled to angle 30° (+ 5° / -0°) with a root face of 1.6 mm (± 0.8 mm).


    Self-propagating High-temperature Synthetic process

    Self-propagating high temperature synthesis (SHS) is used to describe a process in which the initial reagents (usually powders), when ignited, spontaneously transform into products due to the exothermitic heat of reaction.

    Seamless pipe process

    According to manufacuring process of seamless pipe, seamless pipe can be divided into hot rolled seamless tube and cold drawn seamless tube.

    Galvanized pipe process characteristics

    Zinc sulfate biggest advantage is the current efficiency of up to 100%, the deposition rate, which is the other galvanizing process unparalleled.


    How a Butt Weld Fitting is Made?

    Pre-galvanized steel pipes

    Carbon steel pipe fittings production process is similar to carbon steel tube.

    Flanges Manufacturing Process

    Flanges General

    Our manufacturing process is highly sophisticated and is divided into various departments supervised by experienced industry experts.

    The production process of welded steel pipe
     ERW pipes means Electric Resistance Welded Pipes

    UOE Pipe Manufacturing Process

    + UOE

    JCOE Pipe Manufacturing Process

    + JCOE

    Edge milling machin

    + LSAW


    Anti rust process

    Anti layer structure

    Finally emphasis on the importance of surface treatment in the production, strictly control the process parameters when anti rust.

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    SUNNY STEEL

    Our team are highly trained and experienced in servicing and producing all types of steel supplies. Whether you've got a large construction project, or need parts for industrial machinery, our team of steel fabrication consultants will ensure that your project is provided with the parts you need, when you need them.

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